Commer TS3

Commer TS3
Overview
Manufacturer	Commer
Combustion chamber
Configuration	three-cylinder, six-piston opposed piston engine with rocker drive to a single crankshaft.
Displacement
Cylinder bore	3 ¼ inch (83 mm)
Piston stroke	4 inch (102 mm)
Combustion
Fuel type	Diesel
Oil system	Wet sump
Cooling system	Water-cooled
Output
Power output	105 brake horsepower (78 kW) at 2,400 rpm
Torque output	270 lb.ft at 1,200 rpm

The Commer TS3 was a diesel engine fitted in Commer trucks built by the Rootes Group in the 1950s and 1960s. It was largely the product of Tilling-Stevens, but was developed by Rootes Group when they bought out Tilling-Stevens. The engine was the first diesel engine used by Rootes Group and was of unorthodox design.

Development

Rootes' intention for the engine was to produce a new range of Commer trucks with the modern "cab forward" design, which required an engine low enough to mount under the driver's cab rather than in front of it as previously. Eric W Coy, Rootes' Chief Engineer, was responsible for the development of the engine by a core team of only seven people, at the Humber plant at Stoke Aldermoor. "TS" in the engine's name derives from its Tilling-Stevens origins, a company acquired by Rootes in 1950. From 1954 Rootes diesel production was moved to the Tilling-Stevens plant in Maidstone, Kent.

Engine Origins

The origins of this engine are interesting in that it is a direct development of a World War 2 Aero Engine. In 1932 the Jumo 204 entered service with the German Luftwaffe. The 204 was Jumo and Germanys first foray into diesel powered aero engines. The purpose of the engine was to power long-range bombers and saw service in aircraft such as the Junkers Ju 86. Prior to the start of the war, Napier of Great Britain purchased the right to produce this engine under license. After minor reworking the engine was produced as the Napier Culverin. On the cessation of hostilities aero engine technology had taken a generational leap forward and it was clear that jet power would replace large reciprocating engines. Napier looked to use the Culverin design in varying ways, one of which was to license the smaller 3-cylinder version (Jumo Fo3). Major changes were made to simplify the mechanics and make it financially viable, for example the large scavenging pump was replaced with a cheaper Roots Blower. Tilling services was to hold the manufacturing license hence the engine was to be designated TS3.

Layout

File:1959 Commer QX Unipower (398 JBB) tipper lorry, 2012 HCVS Tyne-Tees Run cropped.jpg

1959 Commer truck designed to take the "flat" TS3 engine with its horizontally mounted cylinders. With the engine mounted beneath the floor of the cab, the bonnet (hood) of the truck could be dispensed with. The windscreen and driver were then moved to the front of the vehicle, resulting in the UK's first short-cab lorry, with a cab forward design that avoided the excessive height of the tilt-cab Bedford QL.

The engine was unusual in being an opposed piston engine where each horizontal cylinder contains two pistons, one at each end, that move in opposition to each other. Even more unusually, both sets of pistons drove only a single crankshaft; most opposed piston engines have a separate crankshaft at each end of the cylinder. The TS3 engine used a single crankshaft beneath the cylinders, each piston driving it through a connecting rod, a rocker lever and a second connecting rod. The crankshaft had six crankpins and there were six rockers.

The engine was a two-stroke, compression-ignition diesel engine with uniflow-ported cylinders. Scavenging was performed by a Roots blower. which was mounted on the front of the engine and driven by a long quill shaft from a chain drive at the rear of the engine. Although the engines gained a reputation for good performance, this quill shaft was somewhat prone to breaking if over-worked.

Dimensions

Data from

General characteristics

• Type: Three cylinders, opposed pistons. Uniflow ports.
• Bore: 3 ¼ inch (83 mm)
• Stroke: 4 inch (102 mm)
• Displacement:

Performance

• Power output: 105 bhp (78 kW) at 2,400 rpm
• Torque: 270 lb.ft at 1,200 rpm
• BMEP: 105 lb.sq.in

Applications

Trucks

The TS3 was used in both the Commer and Karrier range of trucks. As the horizontal cylinders were lower than a vertical engine, the engine was mounted beneath the floor of the cab. The bonnet (hood) of the truck could be dispensed with, moving the windscreen and driver forward to give one of the first of the now common cab forward trucks.

Access for maintenance was generally good: a small hatch in the cab gave access to the oil and fuel filters, the injection pump and injectors. Connecting rods and pistons could be accessed from outside each side of the cab, behind removable doors, without removing the engine. As there was no camshaft or valves, this removed the usual need to access the cylinder head of a conventional engine. Even the blower could be replaced by first removing the radiator and working from the front. Only the crankshaft bearings required the engine block to be removed from the chassis.

The engine's distinctive exhaust bark was always apparent, leading to their popular name of "Knockers".

Buses

The TS3 was used in the Commer Avenger Marks II, III and IV PSV chassis, and also in a number of Integral models from John C. Beadle and Thomas Harrington Ltd from 1952-63. Initially these were a sales success, as they were more reliable and economical than the then-current diesel-engined variant of the Bedford SB, however the noise produced by the TS3 was not acceptable to tours operators and the higher body mounting compared with the SB required extra work for coachbuilders and made the Avenger more expensive than the Bedford. The last straw was in 1957 when Ford announced a PSV version of its Thames Trader, which could take an identical body to the SB and had a conventional six-cylinder diesel engine (which turned out to be quieter than either the TS3 or the Perkins R6 fitted to the SBO). From 1957 Commer Avenger sales began to dwindle. It's notable that Thomas Harrington Ltd never tooled updated versions of its Crusader body for the Avenger, although that is also perhaps due to the conservatism of the combination's sole customer Southdown Motor Services.

Variants

Rootes-Lister

Rootes Group, Commer's parent company, entered into a partnership with Lister to market the engines as industrial stationary engines through a joint company Rootes-Lister Ltd. The venture was not a success for industrial engines, although some were sold as marine engines by Lister Blackstone Marine Ltd. Many of these marine engines survive today.

Rootes Lister Blackstone (3-cylinder 2-stroke) TS3 engine in action. on YouTube

Commer TS4

The TS4 engine was an enlarged four-cylinder version of the TS3. It ran 1.2 million miles as a pre-production prototype. The project was cancelled after Chrysler bought Rootes in 1968.

Comparable engines

Sulzer ZG9

There are very few similar engines. Opposed-piston diesel engines are rare enough at this size, the rocker lever arrangement was almost unheard of. Probably the only engine using a similar arrangement was the pre-war Sulzer ZG9. This was an opposed-piston engine with a choice of two, three and four cylinders (2ZG9, 3ZG9, 4ZG9); the two-cylinder version developed 120 bhp. Its layout was very similar to the Commer engines, but it used a piston scavenge pump rather than a Roots blower. This was mounted vertically above one rocker, driven by a bellcrank from the main rockers. This engine is sometimes cited as an inspiration for the Commer design.

Data from

General characteristics

• Type: Two cylinders, four opposed pistons.
• Bore: 90 mm
• Stroke: 120 mm

Performance

• Power output: 50 PSe/36,77 kW at 1,500 rpm

See also

• Gobron-Brillié - French cars, circa 1900, using opposed pistons driven
• Junkers Jumo 204 - an opposed-piston aircraft engine of the 1930s
• Napier Deltic - large multi-bank engine, with crankshafts shared between cylinder banks.
• Sulzer ZG9 - Swiss-made pre-war engine.

External links

• http://www.commer.org.nz/Commer_Connections/Avenger_Bus.html
• Partially exposed TS3 display in motion on YouTube
• Commer TS3 2 Stroke Taking Off on YouTube