Aluminium carbide

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Aluminium carbide
Unit cell ball and stick model of aluminium carbide
Names
Preferred IUPAC name
Aluminum carbide
Other names
Aluminium carbide
Identifiers
1299-86-1 YesY
12656-43-8 N
ChemSpider 21241412 YesY
EC Number 215-076-2
Jmol 3D model Interactive image
MeSH Aluminum+carbide
PubChem 16685054
UN number UN 1394
  • InChI=1S/3C.4Al/q3*-4;4*+3 YesY
    Key: TWHBEKGYWPPYQL-UHFFFAOYSA-N YesY
  • InChI=1/3C.4Al/q3*-4;4*+3
    Key: TWHBEKGYWPPYQL-UHFFFAOYAR
  • [Al+3].[Al+3].[Al+3].[Al+3].[C-4].[C-4].[C-4]
Properties
Al4C3
Molar mass 143.95853 g/mol
Appearance colorless (when pure) hexagonal crystals[1]
Odor odorless
Density 2.36 g/cm3[1]
Melting point 2,200 °C (3,990 °F; 2,470 K)
Boiling point decomposes at 1400 °C[2]
decomposes
Structure
Rhombohedral, hR21, space group R3m, No. 166. a = 0.3335 nm, b = 0.3335 nm, c = 0.85422 nm, α = 78.743 °, β = 78.743 °, γ = 60 °[2]
Thermochemistry
116.8 J/mol K
88.95 J/mol K
-209 kJ/mol
-196 kJ/mol
Vapor pressure {{{value}}}
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
N verify (what is YesYN ?)
Infobox references

Aluminum carbide, chemical formula Al4C3, is a carbide of aluminum. It has the appearance of pale yellow to brown crystals. It is stable up to 1400 °C. It decomposes in water with the production of methane.

Structure

Aluminum carbide has an unusual crystal structure that consists of alternating layers of Al2C and Al2C2. Each aluminum atom is coordinated to 4 carbon atoms to give a tetrahedral arraignment. Carbon atoms exist in 2 different binding environments; one is a deformed octahedron of 6 Al atoms at a distance of 217 pm. The other is a distorted trigonal bipyramidal structure of 4 Al atoms at 190–194 pm and a fifth Al atom at 221 pm.[3][4] Other carbides (IUPAC nomenclature: methides) also exhibit complex structures.

Reactions

Aluminum carbide hydrolyses with evolution of methane. The reaction proceeds at room temperature but is rapidly accelerated by heating.[5]

Al4C3 + 12 H2O → 4 Al(OH)3 + 3 CH4

Similar reactions occur with other protic reagents:[1]

Al4C3 + 12 HCl → 4 AlCl3 + 3 CH4

Preparation

Aluminum carbide is prepared by direct reaction of aluminum and carbon in an electric arc furnace.[3]

4 Al + 3 C → Al4C3

An alternative reaction begins with alumina, but it is less favorable because of generation of carbon monoxide.

2 Al2O3 + 9 C → Al4C3 + 6 CO

Silicon carbide also reacts with aluminum to yield Al4C3. This conversion limits the mechanical applications of SiC, because Al4C3 is more brittle than SiC.[6]

4 Al + 3 SiC → Al4C3 + 3 Si

In aluminum-matrix composites reinforced with silicon carbide, the chemical reactions between silicon carbide and molten aluminum generate a layer of aluminium carbide on the silicon carbide particles, which decreases the strength of the material, although it increases the wettability of the SiC particles.[7] This tendency can be decreased by coating the silicon carbide particles with a suitable oxide or nitride, preoxidation of the particles to form a silica coating, or using a layer of sacrificial metal.[8]

An aluminum-aluminum carbide composite material can be made by mechanical alloying, by mixing aluminum powder with graphite particles.

Occurrence

Small amounts of aluminum carbide are a common impurity of technical calcium carbide. In electrolytic manufacturing of aluminum, aluminum carbide forms as a corrosion product of the graphite electrodes.[9]

In metal matrix composites based on aluminum matrix reinforced with non-metal carbides (silicon carbide, boron carbide, etc.) or carbon fibres, aluminum carbide often forms as an unwanted product. In case of carbon fibre, it reacts with the aluminum matrix at temperatures above 500 °C; better wetting of the fibre and inhibition of chemical reaction can be achieved by coating it with e.g. titanium boride.[citation needed]

Applications

Aluminum carbide particles finely dispersed in aluminum matrix lower the tendency of the material to creep, especially in combination with silicon carbide particles.[10]

Aluminum carbide can be used as an abrasive in high-speed cutting tools.[11] It has approximately the same hardness as topaz.[12]

See also

References

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  11. Jonathan James Saveker et al. "High speed cutting tool" U.S. Patent 6,033,789, Issue date: Mar 7, 2000
  12. E. Pietsch, ed.: "Gmelins Hanbuch der anorganischen Chemie: Aluminium, Teil A", Verlag Chemie, Berlin, 1934–1935.